Modular Reactor Systems

Modular Reactor Systems

120 Liter 316SS Reactor Systems Bio-Pharmaceutical Industry120 Liter 316SS Reactor Systems Bio-Pharmaceutical Industry

Pfaudler's Engineered Systems group has been providing custom designed modular reactor systems to the U.S. and international clients for over 50 years.

What is a Modular Reactor System?

Pfaudler reactor systems are provided as completely assembled modules. Reactor systems include the alloy or glass lined reactor and all ancillary equipment such as columns, condensers, feed systems, product tanks and pumps, vacuum systems, scrubbers, etc. All equipment is mounted on the module with all interconnecting process and utility piping fabricated and installed to tie points at the module edge. All instrumentation is provided, mounted and wired on the module. PLC/HMI control systems are often provided or the system is designed to communicate with an existing plant control system.

Experience and Expertise

Pfaudler has over 120 years of expertise in the design and fabrication of process equipment including reactors, mixers, condensers, exchangers, evaporators and dryers. No one else is better suited to design your complete reactor system than the expert who designs and builds the equipment in the system. Pfaudler's Engineered Systems group has over 50 years experience in the design and fabrication of modular process systems with in-house expertise in all process unit operations including reaction, mixing, heat transfer, mass transfer, fluid flow, vacuum, etc.

Capacities

We provide sizes from 1 to 4,000 gallon reactors. For larger reactors, we provide systems that are a combination of the larger reactor shipped loose with the rest of the system provided as a module.

3,000 Gallon Glasteel® and 316SS Reactor Systems Pharmaceutical Industry3,000 Gallon Glasteel® 316SS Reactor Systems Pharmaceutical Industry

Materials of Construction

Of course the world's leading glass lined equipment manufacturer (Pfaudler) provides Glasteel® reactor systems. However, we provide an equal amount of stainless steel systems from industrial systems to sanitary pharmaceutical systems. We also provide systems constructed of glass lined stainless steel for cryogenic applications, PTFE-lined carbon steel, and plastics.

Custom Design

Each customer has their own specific process requirements, so every system is custom designed to meet those requirements. Also, every module layout is custom designed to meet the spatial requirements of each customer's process area dimensional requirements.

Project Execution

Complete project execution includes technical specifications, process design, project management, commissioning, validation support, documentation as well as parts and service support after startup.

Industries Served

100 Liter Glasteel® and 316SS Reactor Systems Pharmaceutical Industry100 Liter Glasteel® Reactor System for the Pharmaceutical Industry

Pfaudler's Engineered Systems customers are from many different industries including pharmaceutical, specialty chemical, petrochemical, biopharmaceutical, nutraceutical, fats and oils, food, waxes, resins, etc.

300 Gallon Glasteel® and 316SS Reactor Systems Pharmaceutical Industry300 Gallon Glasteel® Reactor System for the Pharmaceutical Industry

Benefits of Modular Reactor Systems

  • Firm, Fixed Price
  • Single Source Responsibility
  • Fast Track Projects
  • Design Expertise
  • Shop Quality Construction
  • Lower Overall Project Costs
  • Shortened Down Time For Installation
  • Compact Design
  • Future Duplication And Portability
3,000 Gallon Glasteel® and 316SS Reactor Systems Pharmaceutical Industry

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Engineered Systems
Phone: 585-235-1000
Fax: 585-235-3048
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